Automated Workover Rig

Automated Workover Rig

Powered by a centralized hydraulic system, this integrated unit comprises the main workover assembly, pipe-laying and delivery machinery, and an automated wellhead. Its intelligent control module provides precise speed and torque management for exceptionally smooth operation. Designed for maximum adaptability, the system performs reliably under demanding conditions, from deep and inclined wells to complex geological settings, making it a versatile solution for a wide range of well interventions.

    Features

    Driven by a hydraulic transmission, the system powers all mechanisms through fluid energy, offering layout flexibility, operational smoothness, and easy integration of both infinitely variable speed regulation and automated controls.

    Integrated hydraulic power unit

    Powered by grid electricity supplemented with battery storage, the electric motor drives the hydraulic pump set, supplying the entire system with stable and adjustable power.

    Vertical ropeless derrick

    Featuring a vertical mast design, the system eliminates hook displacement and torsion common in traditional operations, delivering superior wellhead alignment accuracy.

    Automated pipe laying and delivery

    Complemented by an automatic pipe handling machine and a pipe feeding machine, it enables fully automated operation throughout the entire pipe column handling and transportation process.

    Automated wellhead

    A dedicated wellhead alignment robotic arm and automatic centering device ensure precise tubing string positioning, eliminating misalignment and threading errors while removing the need for manual intervention—delivering accurate, smooth connections every time.

    Advantages

    • Automated Operations

      Equipped with a PLC intelligent control system and a remote operation terminal, it enables full-process automation for pipe column lifting and unloading as well as ring locker installation and removal, significantly enhancing operational efficiency.

    • Enhance operational safety

      The automated system can replace manual wellhead operations (such as pipe handling or ring wrench installation/ removal), freeing workers from high-risk areas and completely eliminating the risk of personal injury.

    • Multi-layered protection ensures superior reliability

      The system incorporates multiple safety systems—including built-in overload protection and emergency shutdown functionality—that continuously monitor operational risks in real time, significantly mitigating the safety hazards typically associated with manual intervention.

    Why Us

    Production Capabilities

    The facility is equipped with large-scale CNC gantry boring and milling machines, along with extensive supporting workshops and associated equipment, fully meeting the production, assembly, and commissioning requirements for automated workover rigs.

    Comprehensive after-sales service system

    We offer a comprehensive after-sales service system with 24/7 round-the-clock support and rapid on-site response.

    Implement digital management and traceability

    Automatically collect and record comprehensive operational parameters and process data, providing precise data support for operation optimization, performance analysis, and remote decision-making, thereby enabling the digitalization and traceable management of well servicing operations.